Tribological Characterization of an Epoxy Composite Coating for Enhanced Wear Resistance in Oil Well Casing Applications

Ahmad Bawagnih, Necar Merah*, Fadi Al-Badour, Mohammed Abdul Azeem, Amjad Shaarawi, Abdulwahab Aljohar, Ali Hijles

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

Abstract

The tribological performance of a novel nonmetallic composite casing coating is investigated under dry wear conditions and different side loads and rotational speeds. The coating is composed of a short-glass-fiber-reinforced epoxy matrix with silicon carbide, aluminum oxide, and calcium carbonate nanofillers to provide a protective barrier against contact with hardened drill pipe tool joints. The results revealed that the wear behavior was highly dependent on the applied side load and rotational speed. Under high-load conditions, the formation of a compacted tribofilm significantly reduced the coefficient of friction and specific wear factor by limiting direct surface contact. Lower rotational speeds and moderate side loads resulted in adhesive wear with formation of stable tribofilms that mitigated material loss.

Original languageEnglish
Article number2192
JournalPolymers
Volume17
Issue number16
DOIs
StatePublished - Aug 2025

Bibliographical note

Publisher Copyright:
© 2025 by the authors.

Keywords

  • epoxy composite coating
  • nanofillers
  • specific casing wear rate
  • tribofilm

ASJC Scopus subject areas

  • General Chemistry
  • Polymers and Plastics

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