The Effect of Residual Stress in Welding Stainless Steel Bent Sections

Rehan Waheed; Hasan Aftab Saeed; Bilal Anjum Ahmed; Sajid Ullah Butt; Zahid Faraz

doi:10.1109/IBCAST54850.2022.9990077

The Effect of Residual Stress in Welding Stainless Steel Bent Sections

Rehan Waheed^*
, Hasan Aftab Saeed
, Bilal Anjum Ahmed
, Sajid Ullah Butt
, Zahid Faraz

^*Corresponding author for this work

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

Abstract

In manufacturing processes, residual stresses are generated as the base material experiences external forces. In welding, the rapid heating and cooling cycle produces shrinkage forces. These shrinkage forces produce strains and hence stresses up to the yield strength of the material are locked into the base metal. In bending of metal plates, the bent portion is permanently deformed. This deformed portion contains residual stresses. When these bent metal plates having residual stress are welded together, a complex state of residual stress is therefore observed. In the present work, simulation of both the bending and the welding processes is performed through Finite Element Analysis (FEA) to study the effect of residual stresses. A sequential simulation procedure is adopted with the results of welding analysis imposed on bending analysis. The base material selected for this study is SS 430. The overall residual stress and distortion are compared between a bent steel angle and an extruded angle welded to the base plate.

Original language	English
Title of host publication	Proceedings of 2022 19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022
Publisher	Institute of Electrical and Electronics Engineers Inc.
Pages	33-36
Number of pages	4
ISBN (Electronic)	9781665460514
DOIs	https://doi.org/10.1109/IBCAST54850.2022.9990077
State	Published - 2022
Externally published	Yes
Event	19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022 - Islamabad, Pakistan Duration: 16 Aug 2022 → 20 Aug 2022

Publication series

Name	Proceedings of 2022 19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022

Conference

Conference	19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022
Country/Territory	Pakistan
City	Islamabad
Period	16/08/22 → 20/08/22

Bibliographical note

Publisher Copyright:
© 2022 IEEE.

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

SDG 9 Industry, Innovation, and Infrastructure

Keywords

Bending
FEA
Simulation
Welding

ASJC Scopus subject areas

Aerospace Engineering
Civil and Structural Engineering
Ceramics and Composites
Electronic, Optical and Magnetic Materials
Metals and Alloys
Surfaces, Coatings and Films

Access to Document

10.1109/IBCAST54850.2022.9990077

Cite this

Waheed, R., Saeed, H. A., Ahmed, B. A., Butt, S. U., & Faraz, Z. (2022). The Effect of Residual Stress in Welding Stainless Steel Bent Sections. In Proceedings of 2022 19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022 (pp. 33-36). (Proceedings of 2022 19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022). Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/IBCAST54850.2022.9990077

Waheed, Rehan ; Saeed, Hasan Aftab ; Ahmed, Bilal Anjum et al. / The Effect of Residual Stress in Welding Stainless Steel Bent Sections. Proceedings of 2022 19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022. Institute of Electrical and Electronics Engineers Inc., 2022. pp. 33-36 (Proceedings of 2022 19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022).

@inproceedings{a3158ee6ca4645c4848f8cf925e3b622,

title = "The Effect of Residual Stress in Welding Stainless Steel Bent Sections",

abstract = "In manufacturing processes, residual stresses are generated as the base material experiences external forces. In welding, the rapid heating and cooling cycle produces shrinkage forces. These shrinkage forces produce strains and hence stresses up to the yield strength of the material are locked into the base metal. In bending of metal plates, the bent portion is permanently deformed. This deformed portion contains residual stresses. When these bent metal plates having residual stress are welded together, a complex state of residual stress is therefore observed. In the present work, simulation of both the bending and the welding processes is performed through Finite Element Analysis (FEA) to study the effect of residual stresses. A sequential simulation procedure is adopted with the results of welding analysis imposed on bending analysis. The base material selected for this study is SS 430. The overall residual stress and distortion are compared between a bent steel angle and an extruded angle welded to the base plate.",

keywords = "Bending, FEA, Simulation, Welding",

author = "Rehan Waheed and Saeed, \{Hasan Aftab\} and Ahmed, \{Bilal Anjum\} and Butt, \{Sajid Ullah\} and Zahid Faraz",

note = "Publisher Copyright: {\textcopyright} 2022 IEEE.; 19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022 ; Conference date: 16-08-2022 Through 20-08-2022",

year = "2022",

doi = "10.1109/IBCAST54850.2022.9990077",

language = "English",

series = "Proceedings of 2022 19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022",

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Waheed, R, Saeed, HA, Ahmed, BA, Butt, SU & Faraz, Z 2022, The Effect of Residual Stress in Welding Stainless Steel Bent Sections. in Proceedings of 2022 19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022. Proceedings of 2022 19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022, Institute of Electrical and Electronics Engineers Inc., pp. 33-36, 19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022, Islamabad, Pakistan, 16/08/22. https://doi.org/10.1109/IBCAST54850.2022.9990077

The Effect of Residual Stress in Welding Stainless Steel Bent Sections. / Waheed, Rehan; Saeed, Hasan Aftab; Ahmed, Bilal Anjum et al.
Proceedings of 2022 19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022. Institute of Electrical and Electronics Engineers Inc., 2022. p. 33-36 (Proceedings of 2022 19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - The Effect of Residual Stress in Welding Stainless Steel Bent Sections

AU - Waheed, Rehan

AU - Saeed, Hasan Aftab

AU - Ahmed, Bilal Anjum

AU - Butt, Sajid Ullah

AU - Faraz, Zahid

PY - 2022

Y1 - 2022

N2 - In manufacturing processes, residual stresses are generated as the base material experiences external forces. In welding, the rapid heating and cooling cycle produces shrinkage forces. These shrinkage forces produce strains and hence stresses up to the yield strength of the material are locked into the base metal. In bending of metal plates, the bent portion is permanently deformed. This deformed portion contains residual stresses. When these bent metal plates having residual stress are welded together, a complex state of residual stress is therefore observed. In the present work, simulation of both the bending and the welding processes is performed through Finite Element Analysis (FEA) to study the effect of residual stresses. A sequential simulation procedure is adopted with the results of welding analysis imposed on bending analysis. The base material selected for this study is SS 430. The overall residual stress and distortion are compared between a bent steel angle and an extruded angle welded to the base plate.

AB - In manufacturing processes, residual stresses are generated as the base material experiences external forces. In welding, the rapid heating and cooling cycle produces shrinkage forces. These shrinkage forces produce strains and hence stresses up to the yield strength of the material are locked into the base metal. In bending of metal plates, the bent portion is permanently deformed. This deformed portion contains residual stresses. When these bent metal plates having residual stress are welded together, a complex state of residual stress is therefore observed. In the present work, simulation of both the bending and the welding processes is performed through Finite Element Analysis (FEA) to study the effect of residual stresses. A sequential simulation procedure is adopted with the results of welding analysis imposed on bending analysis. The base material selected for this study is SS 430. The overall residual stress and distortion are compared between a bent steel angle and an extruded angle welded to the base plate.

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KW - FEA

KW - Simulation

KW - Welding

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M3 - Conference contribution

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T3 - Proceedings of 2022 19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022

SP - 33

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BT - Proceedings of 2022 19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022

PB - Institute of Electrical and Electronics Engineers Inc.

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Y2 - 16 August 2022 through 20 August 2022

ER -

Waheed R, Saeed HA, Ahmed BA, Butt SU, Faraz Z. The Effect of Residual Stress in Welding Stainless Steel Bent Sections. In Proceedings of 2022 19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022. Institute of Electrical and Electronics Engineers Inc. 2022. p. 33-36. (Proceedings of 2022 19th International Bhurban Conference on Applied Sciences and Technology, IBCAST 2022). doi: 10.1109/IBCAST54850.2022.9990077

The Effect of Residual Stress in Welding Stainless Steel Bent Sections

Abstract

Publication series

Conference

Bibliographical note

UN SDGs

Keywords

ASJC Scopus subject areas

Access to Document

Fingerprint

Cite this