Synthesis of Al-MTW with low Si/Al ratios by combining organic and inorganic structure directing agents

A rationalized combination of alkali cations and bulky dicationic organic structure directing agents (OSDAs) has allowed the synthesis of the Al-rich MTW zeolites with Si/Al ratios of similar to 12 and large pore accessibility. Al-27 MAS NMR spectroscopy indicates that most of the aluminum atoms are in tetrahedral coordination in framework positions, and in situ infrared pyridine adsorption/desorption spectroscopy reveals strong Bronsted acidity after cationic exchange for the Al-rich MTW. In addition, another MTW material with a Si/Al ratio of 30 has been synthesized under alkali-free conditions using a bulky dicationic molecule such as OSDA, the lowest Si/Al ratio being achieved for a MTW zeolite synthesized in the absence of alkali-cations in the synthesis media. The catalytic activity of these MTW materials has been tested for the n-decane cracking reaction, achieving higher catalytic activities and olefin yields than other related large pore zeolites.