Surface quality improvement in CNC end milling of aluminum alloy using nanolubrication system

Mohd Sayuti Ab Karim; Ahmed Aly Diaa Mohammed Sarhan; Mohd Hamdi Abd Shukor

doi:10.1007/978-94-007-6190-2_51

Surface quality improvement in CNC end milling of aluminum alloy using nanolubrication system

Mohd Sayuti Ab Karim^*, Ahmed Aly Diaa Mohammed Sarhan, Mohd Hamdi Abd Shukor

^*Corresponding author for this work

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

1 Scopus citations

Abstract

Aerospace applications and energy saving strategies in general raised the interest and study in the field of lightweight materials, especially on aluminum alloys. Aluminum Al2017-T4 and Al6061-T6 alloy which are used in this research work have low specific weight and high strength.The (CNC) milling machine facilities provides a wide variety of parameters setup, making the machining process of the aluminum alloy excellent in manufacturing complicated special products. However, the demand for high quality focuses attention especially on the roughness of the machined surface. The key solution for this issue is by introducing the nanolubrication system since it could produce much less friction in the tool-chip interface. In this research work, the Al2017-T4 and Al6061-T6 is machined by using the carbon onion nanoparticle and SiO 2 nanoparticles, respecticely when it mixed with ordinary mineral oil at various concentrations as a nanolubrication system. The reduction of surface roughness could be obtained when carbon onion and SiO 2 nanolubricant are used compared with the case of using ordinary lubricant due to the tribological properties of the carbon onion and SiO 2 nanolubricant to reduce the coefficient of friction in the tool-chip interface.

Original language	English
Title of host publication	IAENG Transactions on Engineering Technologies - Special Volume of the World Congress on Engineering 2012
Publisher	Springer Verlag
Pages	669-683
Number of pages	15
ISBN (Print)	9789400761896
DOIs	https://doi.org/10.1007/978-94-007-6190-2_51
State	Published - 2013
Externally published	Yes

Publication series

Name	Lecture Notes in Electrical Engineering
Volume	229 LNEE
ISSN (Print)	1876-1100
ISSN (Electronic)	1876-1119

Bibliographical note

Funding Information:
The authors would like to acknowledge the University of Malaya, Malaysia and Tokyo Institute of Technology, Japan for providing the necessary facilities and resources for this research. This study was partially funded by HIR Grant no. HIR-MOHE-D000001-16001. The authors gratefully acknowledge the Ministry of Higher Education Malaysia for the financial support.

Keywords

Al2017-T4 alloy
Al6061-T6 alloy
Carbon onion nanolubrication
End milling
Morphological surface
Surface quality

ASJC Scopus subject areas

Industrial and Manufacturing Engineering

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

Access to Document

10.1007/978-94-007-6190-2_51

Cite this

Karim, M. S. A., Sarhan, A. A. D. M., & Shukor, M. H. A. (2013). Surface quality improvement in CNC end milling of aluminum alloy using nanolubrication system. In IAENG Transactions on Engineering Technologies - Special Volume of the World Congress on Engineering 2012 (pp. 669-683). (Lecture Notes in Electrical Engineering; Vol. 229 LNEE). Springer Verlag. https://doi.org/10.1007/978-94-007-6190-2_51

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title = "Surface quality improvement in CNC end milling of aluminum alloy using nanolubrication system",

abstract = "Aerospace applications and energy saving strategies in general raised the interest and study in the field of lightweight materials, especially on aluminum alloys. Aluminum Al2017-T4 and Al6061-T6 alloy which are used in this research work have low specific weight and high strength.The (CNC) milling machine facilities provides a wide variety of parameters setup, making the machining process of the aluminum alloy excellent in manufacturing complicated special products. However, the demand for high quality focuses attention especially on the roughness of the machined surface. The key solution for this issue is by introducing the nanolubrication system since it could produce much less friction in the tool-chip interface. In this research work, the Al2017-T4 and Al6061-T6 is machined by using the carbon onion nanoparticle and SiO 2 nanoparticles, respecticely when it mixed with ordinary mineral oil at various concentrations as a nanolubrication system. The reduction of surface roughness could be obtained when carbon onion and SiO 2 nanolubricant are used compared with the case of using ordinary lubricant due to the tribological properties of the carbon onion and SiO 2 nanolubricant to reduce the coefficient of friction in the tool-chip interface.",

keywords = "Al2017-T4 alloy, Al6061-T6 alloy, Carbon onion nanolubrication, End milling, Morphological surface, Surface quality",

author = "Karim, \{Mohd Sayuti Ab\} and Sarhan, \{Ahmed Aly Diaa Mohammed\} and Shukor, \{Mohd Hamdi Abd\}",

note = "Funding Information: The authors would like to acknowledge the University of Malaya, Malaysia and Tokyo Institute of Technology, Japan for providing the necessary facilities and resources for this research. This study was partially funded by HIR Grant no. HIR-MOHE-D000001-16001. The authors gratefully acknowledge the Ministry of Higher Education Malaysia for the financial support.",

year = "2013",

doi = "10.1007/978-94-007-6190-2\_51",

language = "English",

isbn = "9789400761896",

series = "Lecture Notes in Electrical Engineering",

publisher = "Springer Verlag",

pages = "669--683",

booktitle = "IAENG Transactions on Engineering Technologies - Special Volume of the World Congress on Engineering 2012",

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Karim, MSA, Sarhan, AADM & Shukor, MHA 2013, Surface quality improvement in CNC end milling of aluminum alloy using nanolubrication system. in IAENG Transactions on Engineering Technologies - Special Volume of the World Congress on Engineering 2012. Lecture Notes in Electrical Engineering, vol. 229 LNEE, Springer Verlag, pp. 669-683. https://doi.org/10.1007/978-94-007-6190-2_51

Surface quality improvement in CNC end milling of aluminum alloy using nanolubrication system. / Karim, Mohd Sayuti Ab; Sarhan, Ahmed Aly Diaa Mohammed; Shukor, Mohd Hamdi Abd.
IAENG Transactions on Engineering Technologies - Special Volume of the World Congress on Engineering 2012. Springer Verlag, 2013. p. 669-683 (Lecture Notes in Electrical Engineering; Vol. 229 LNEE).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Surface quality improvement in CNC end milling of aluminum alloy using nanolubrication system

AU - Karim, Mohd Sayuti Ab

AU - Sarhan, Ahmed Aly Diaa Mohammed

AU - Shukor, Mohd Hamdi Abd

N1 - Funding Information: The authors would like to acknowledge the University of Malaya, Malaysia and Tokyo Institute of Technology, Japan for providing the necessary facilities and resources for this research. This study was partially funded by HIR Grant no. HIR-MOHE-D000001-16001. The authors gratefully acknowledge the Ministry of Higher Education Malaysia for the financial support.

PY - 2013

Y1 - 2013

N2 - Aerospace applications and energy saving strategies in general raised the interest and study in the field of lightweight materials, especially on aluminum alloys. Aluminum Al2017-T4 and Al6061-T6 alloy which are used in this research work have low specific weight and high strength.The (CNC) milling machine facilities provides a wide variety of parameters setup, making the machining process of the aluminum alloy excellent in manufacturing complicated special products. However, the demand for high quality focuses attention especially on the roughness of the machined surface. The key solution for this issue is by introducing the nanolubrication system since it could produce much less friction in the tool-chip interface. In this research work, the Al2017-T4 and Al6061-T6 is machined by using the carbon onion nanoparticle and SiO 2 nanoparticles, respecticely when it mixed with ordinary mineral oil at various concentrations as a nanolubrication system. The reduction of surface roughness could be obtained when carbon onion and SiO 2 nanolubricant are used compared with the case of using ordinary lubricant due to the tribological properties of the carbon onion and SiO 2 nanolubricant to reduce the coefficient of friction in the tool-chip interface.

AB - Aerospace applications and energy saving strategies in general raised the interest and study in the field of lightweight materials, especially on aluminum alloys. Aluminum Al2017-T4 and Al6061-T6 alloy which are used in this research work have low specific weight and high strength.The (CNC) milling machine facilities provides a wide variety of parameters setup, making the machining process of the aluminum alloy excellent in manufacturing complicated special products. However, the demand for high quality focuses attention especially on the roughness of the machined surface. The key solution for this issue is by introducing the nanolubrication system since it could produce much less friction in the tool-chip interface. In this research work, the Al2017-T4 and Al6061-T6 is machined by using the carbon onion nanoparticle and SiO 2 nanoparticles, respecticely when it mixed with ordinary mineral oil at various concentrations as a nanolubrication system. The reduction of surface roughness could be obtained when carbon onion and SiO 2 nanolubricant are used compared with the case of using ordinary lubricant due to the tribological properties of the carbon onion and SiO 2 nanolubricant to reduce the coefficient of friction in the tool-chip interface.

KW - Al2017-T4 alloy

KW - Al6061-T6 alloy

KW - Carbon onion nanolubrication

KW - End milling

KW - Morphological surface

KW - Surface quality

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U2 - 10.1007/978-94-007-6190-2_51

DO - 10.1007/978-94-007-6190-2_51

M3 - Conference contribution

AN - SCOPUS:84880745912

SN - 9789400761896

T3 - Lecture Notes in Electrical Engineering

SP - 669

EP - 683

BT - IAENG Transactions on Engineering Technologies - Special Volume of the World Congress on Engineering 2012

PB - Springer Verlag

ER -

Surface quality improvement in CNC end milling of aluminum alloy using nanolubrication system

Abstract

Publication series

Bibliographical note

Keywords

ASJC Scopus subject areas

UN SDGs

Access to Document

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Cite this