Spent ion-exchange resin as a new aggregate to enhance specific heat capacity of composite building materials: A case study on gypsum plaster

Spent ion exchange resin (SIER) is a by-product derived from drinking water treatment plants, possessing intriguing physicochemical properties that render it a promising ingredient for composite building materials. Surprisingly, there has been a luck of research investigating its impact on the performance of such materials. This study addresses this gap by characterizing unfired and fired gypsum-based composites with varying SIER weight ratios (10–50 wt%) and firing temperatures (300, 600, and 900°C). X-ray diffraction, scanning electron microscopy, and the hot disk method were employed to explore the effects of SIER on the composites’ thermal-mechanical features. The results revealed the significance of SIER as a promising waste-based aggregate to enhance the specific heat capacity (c_p) of gypsum-based composites. With increasing SIER content and firing temperature, the composites demonstrate improved c_p, reduced thermal conductivity, and decreased compressive strength. Both unfired and fired composites exhibited an increase in c_p, up to 74.4% and 331.8%, respectively. The composite material achieved a noteworthy reduction in thermal conductivity, reaching 0.132 W/m.K, and a specific heat capacity increase to 4491.35 J/kg.K, which surpasses that of the control sample by more than four times (1040 J/kg.K). These newly developed composites hold significant promise as thermal energy storage materials for low-temperature building applications.