Real-time prediction of rheological properties of invert emulsion mud using adaptive neuro-fuzzy inference system

Tracking the rheological properties of the drilling fluid is a key factor for the success of the drilling operation. The main objective of this paper is to relate the most frequent mud measurements (every 15 to 20 min) as mud weight (MWT) and Marsh funnel viscosity (MFV) to the less frequent mud rheological measurements (twice a day) as plastic viscosity (PV), yield point (YP), behavior index (n), and apparent viscosity (AV) for fully automating the process of retrieving rheological properties. The adaptive neuro-fuzzy inference system (ANFIS) was used to develop new models to determine the mud rheological properties using real field measurements of 741 data points. The data were collected from 99 different wells during drilling operations of 12 ¼ inches section. The ANFIS clustering technique was optimized by using training to a testing ratio of 80% to 20% as 591 data points for training and 150 points, cluster radius value of 0.1, and 200 epochs. The results of the prediction models showed a correlation coefficient (R) that exceeded 0.9 between the actual and predicted values with an average absolute percentage error (AAPE) below 5.7% for the training and testing data sets. ANFIS models will help to track in real-time the rheological properties for invert emulsion mud that allows better control for the drilling operation problems.