Plasma thermal spray of ceramic oxide coating on carbon steel with enhanced wear and corrosion resistance for oil and gas applications

Mitra Akhtari Zavareh; Ahmed Aly Diaa Mohammed Sarhan; Bushroa Binti Abd Razak; Wan Jeffrey Basirun

doi:10.1016/j.ceramint.2014.06.017

Plasma thermal spray of ceramic oxide coating on carbon steel with enhanced wear and corrosion resistance for oil and gas applications

Mitra Akhtari Zavareh
, Ahmed Aly Diaa Mohammed Sarhan^*
, Bushroa Binti Abd Razak
, Wan Jeffrey Basirun

^*Corresponding author for this work

Research output: Contribution to journal › Article › peer-review

123 Scopus citations

Abstract

In this work, carbon steel surface was coated with Al₂O ₃-40 wt% TiO₂ composite using thermal spraying method. The tribological properties of the plasma-sprayed Al₂O₃-40 wt% TiO₂ coating were investigated with a tribometer (pin-on-disc) to evaluate and compare the wear properties of coated and uncoated samples under different loads. Additionally, cumulative weight analysis was done to compare wear loss. The results indicate significant anti-wear improvement with an increase in TiO₂ from 13 wt% to 40 wt%. The corrosion on coated and uncoated samples was analyzed using AC and DC methods, namely open circuit potential from potentio-dynamic polarization and electrochemical impedance spectroscopy in 3% NaCl solution for 20 days.

Original language	English
Pages (from-to)	14267-14277
Number of pages	11
Journal	Ceramics International
Volume	40
Issue number	9 PART A
DOIs	https://doi.org/10.1016/j.ceramint.2014.06.017
State	Published - 2014
Externally published	Yes

Bibliographical note

Funding Information:
The authors would like to acknowledge the University of Malaya for providing the necessary facilities and resources for this research. This research was funded by the High Impact Research (HIR) (Grant no. HIR-MOHE-16001-00-D000001 ) from the Ministry of Higher Education , Malaysia and Program rakan penyelidikan Universiti Malaya (PRPUM) (Grant no. CG045-2013).

Keywords

Corrosion
Plasma deposition
Wear

ASJC Scopus subject areas

Electronic, Optical and Magnetic Materials
Ceramics and Composites
Process Chemistry and Technology
Surfaces, Coatings and Films
Materials Chemistry

Access to Document

10.1016/j.ceramint.2014.06.017

Cite this

@article{6be977bb928845b296c71986ee05c5cc,

title = "Plasma thermal spray of ceramic oxide coating on carbon steel with enhanced wear and corrosion resistance for oil and gas applications",

abstract = "In this work, carbon steel surface was coated with Al2O 3-40 wt\% TiO2 composite using thermal spraying method. The tribological properties of the plasma-sprayed Al2O3-40 wt\% TiO2 coating were investigated with a tribometer (pin-on-disc) to evaluate and compare the wear properties of coated and uncoated samples under different loads. Additionally, cumulative weight analysis was done to compare wear loss. The results indicate significant anti-wear improvement with an increase in TiO2 from 13 wt\% to 40 wt\%. The corrosion on coated and uncoated samples was analyzed using AC and DC methods, namely open circuit potential from potentio-dynamic polarization and electrochemical impedance spectroscopy in 3\% NaCl solution for 20 days.",

keywords = "Corrosion, Plasma deposition, Wear",

author = "Zavareh, \{Mitra Akhtari\} and Sarhan, \{Ahmed Aly Diaa Mohammed\} and Razak, \{Bushroa Binti Abd\} and Basirun, \{Wan Jeffrey\}",

note = "Funding Information: The authors would like to acknowledge the University of Malaya for providing the necessary facilities and resources for this research. This research was funded by the High Impact Research (HIR) (Grant no. HIR-MOHE-16001-00-D000001 ) from the Ministry of Higher Education , Malaysia and Program rakan penyelidikan Universiti Malaya (PRPUM) (Grant no. CG045-2013).",

year = "2014",

doi = "10.1016/j.ceramint.2014.06.017",

language = "English",

volume = "40",

pages = "14267--14277",

journal = "Ceramics International",

issn = "0272-8842",

publisher = "Elsevier Ltd.",

number = "9 PART A",

}

TY - JOUR

T1 - Plasma thermal spray of ceramic oxide coating on carbon steel with enhanced wear and corrosion resistance for oil and gas applications

AU - Zavareh, Mitra Akhtari

AU - Sarhan, Ahmed Aly Diaa Mohammed

AU - Razak, Bushroa Binti Abd

AU - Basirun, Wan Jeffrey

N1 - Funding Information: The authors would like to acknowledge the University of Malaya for providing the necessary facilities and resources for this research. This research was funded by the High Impact Research (HIR) (Grant no. HIR-MOHE-16001-00-D000001 ) from the Ministry of Higher Education , Malaysia and Program rakan penyelidikan Universiti Malaya (PRPUM) (Grant no. CG045-2013).

PY - 2014

Y1 - 2014

N2 - In this work, carbon steel surface was coated with Al2O 3-40 wt% TiO2 composite using thermal spraying method. The tribological properties of the plasma-sprayed Al2O3-40 wt% TiO2 coating were investigated with a tribometer (pin-on-disc) to evaluate and compare the wear properties of coated and uncoated samples under different loads. Additionally, cumulative weight analysis was done to compare wear loss. The results indicate significant anti-wear improvement with an increase in TiO2 from 13 wt% to 40 wt%. The corrosion on coated and uncoated samples was analyzed using AC and DC methods, namely open circuit potential from potentio-dynamic polarization and electrochemical impedance spectroscopy in 3% NaCl solution for 20 days.

AB - In this work, carbon steel surface was coated with Al2O 3-40 wt% TiO2 composite using thermal spraying method. The tribological properties of the plasma-sprayed Al2O3-40 wt% TiO2 coating were investigated with a tribometer (pin-on-disc) to evaluate and compare the wear properties of coated and uncoated samples under different loads. Additionally, cumulative weight analysis was done to compare wear loss. The results indicate significant anti-wear improvement with an increase in TiO2 from 13 wt% to 40 wt%. The corrosion on coated and uncoated samples was analyzed using AC and DC methods, namely open circuit potential from potentio-dynamic polarization and electrochemical impedance spectroscopy in 3% NaCl solution for 20 days.

KW - Corrosion

KW - Plasma deposition

KW - Wear

UR - https://www.scopus.com/pages/publications/84906101744

U2 - 10.1016/j.ceramint.2014.06.017

DO - 10.1016/j.ceramint.2014.06.017

M3 - Article

AN - SCOPUS:84906101744

SN - 0272-8842

VL - 40

SP - 14267

EP - 14277

JO - Ceramics International

JF - Ceramics International

IS - 9 PART A

ER -

Plasma thermal spray of ceramic oxide coating on carbon steel with enhanced wear and corrosion resistance for oil and gas applications

Abstract

Bibliographical note

Keywords

ASJC Scopus subject areas

Access to Document

Fingerprint

Cite this