Parametric analysis of wastewater electrolysis for green hydrogen production: A combined RSM, genetic algorithm, and particle swarm optimization approach

The production of green hydrogen from wastewater presents a significant opportunity to address environmental challenges associated with wastewater treatment and fulfill the increasing demand for renewable and sustainable energy sources. This study aimed to determine the optimal operating parameters for maximizing hydrogen production through wastewater electrolysis. To design the experimental runs, a Box-Behnken design (BBD) with an L₁₇ array was implemented, while Response Surface Methodology (RSM) in conjunction with Genetic Algorithms (GA) and Particle Swarm Optimization (PSO) was employed to develop predictive models and optimize the operating parameters. The operating parameters considered were the catalyst amount (g), electrode voltage (V), and electrolysis time (min), and the response variable was the oxyhydrogen (HHO) gas generation rate (L/min). The comparative analysis shows that the optimized parameters obtained through RSM surpassed those obtained through GA and PSO, with a catalyst amount of 99.42 g, an electrode voltage of 22.9 V, and an electrolysis time of 23.17 min. Consequently, the HHO generation rate reached a maximum value of 12.42 L/min. Furthermore, the experimental validation indicated a close agreement between the model's predicted results and the actual experimental outcomes. This study shows the effectiveness of combining RSM, GA, and PSO for accurate prediction and optimization of operating parameters in wastewater electrolysis for green hydrogen production. The identified optimal conditions contribute to enhanced efficiency and increased hydrogen yield, thereby promoting the advancement of sustainable energy systems.