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Optimization of integrated chemical looping combustion with supercritical CO2, organic Rankine cycle and absorption refrigeration system using ANN-driven surrogate modeling

  • Muhammad Shahid
  • , Muhammad Rizwan
  • , Bilal Ahmed
  • , Atta Ullah
  • , Liang Zeng
  • , Iftikhar Ahmad
  • , Godknows Dziva
  • , Ali Elkamel
  • , Muhammad Zaman*
  • *Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

1 Scopus citations

Abstract

This study presents a data-driven surrogate modeling framework to optimize an integrated in-situ gasification chemical looping combustion (CLC) system coupled with supercritical CO2 (sCO2) power cycle, organic Rankine Cycle (ORC), and absorption refrigeration system (ARS). Unlike conventional CLC studies limited to sensitivity-based analyses or isolated first-principles models, this study utilizes an artificial neural network (ANN) surrogate model developed through high fidelity Aspen Plus® simulations, facilitating computationally efficient genetic algorithm optimization of 13 key variables. The optimized system demonstrates a combined cycle efficiency of 52.47 % up from 48.28 %, with sCO2 and ORC standalone efficiencies reaching 50.23 % and 44.39 %, respectively. Levelized cost of electricity reduced by 17.7 %, to $57.47/MWh. ARS performance is enhanced via evaporator temperature optimization, yielding coefficient of performance (COP) of 0.61. This approach eliminates reliance on isolated subsystem analyses, instead optimizing interdependencies across the integrated system. The principal novelty of this work is the creation of a unified surrogate-assisted optimization strategy that accurately resolves the computational challenges of simulating complex, carbon-capture energy systems. This research provides a transformative framework for the scientific community, offering a scalable and efficient methodology that can be generalized to the wide range of integrated energy systems.

Original languageEnglish
Article number110566
JournalChemical Engineering and Processing - Process Intensification
Volume218
DOIs
StatePublished - Dec 2025
Externally publishedYes

Bibliographical note

Publisher Copyright:
© 2025 Elsevier B.V. All rights are reserved, including those for text and data mining, AI training, and similar technologies.

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

  1. SDG 13 - Climate Action
    SDG 13 Climate Action

Keywords

  • Artificial neural networks
  • Genetic algorithm
  • Optimization
  • Surrogate model
  • Techno-economic analysis
  • iG-CLC

ASJC Scopus subject areas

  • General Chemistry
  • General Chemical Engineering
  • Energy Engineering and Power Technology
  • Industrial and Manufacturing Engineering

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