Optimization and Kinetic Evaluation for Glycolytic Depolymerization of Post-Consumer PET Waste with Sodium Methoxide

Glycolysis of post-consumer polyethylene terephthalate (PET) waste is a promising chemical recycling technique, back to the monomer, bis(2-hydroxyethyl) terephthalate (BHET). This work presents sodium methoxide (MeONa) as a low-cost catalyst for this purpose. BHET product was confirmed by gas chromatography-mass spectrometry (GCMS), Nuclear Magnetic Resonance (NMR) Spectroscopy, melting point, and Differential Scanning Calorimetry (DSC). It was shown, not surprisingly, that PET conversion increases with the glycolysis temperature. At a fixed temperature of 190 °C, the response surface methodology (RSM) based on the Box-Behnken design was applied. Four independent factors, namely the molar ratio of PET: MeONa (50–150), the molar ratio of ethylene glycol to PET (EG: PET) (3–7), the reaction time (2–6 h), and the particle size (0.25–1 mm) were studied. Based on the experimental results, regression models as a function of significant process factors were obtained and evaluated by analysis of variance (ANOVA), to predict the depolymerization performance of MeONa in terms of PET conversion. Coefficient of determination, R² of 95% indicated the adequacy for predicted model. Afterward, the regression model was validated and optimized within the design space with a prediction of 87% PET conversion at the optimum conditions demonstrating a deviation of less than 5% from predicted response. A van ‘t Hoff plot confirmed the endothermic nature of the depolymerization reaction. The ceiling temperature (T_C = 160 °C) was calculated from Gibbs’ free energy. A kinetic study for the depolymerization reaction was performed and the activation energy for MeONa was estimated from the Arrhenius plot (E_A = 130 kJ/mol). The catalytic depolymerization efficiency of MeONa was compared under similar conditions with widely studied zinc acetate and cobalt acetate. This study shows that MeONa’s performance, as a glycolysis catalyst is promising; in addition, it is much cheaper and environmentally more benign than heavy metal salts. These findings make a valuable contribution towards the chemical recycling of post-consumer PET waste to meet future recycling demands of a circular economy.