One-step synthesis of ultra-small amount of Pd-Alloyed Zinc Nanosheets for efficient electrochemical CO₂ reduction to CO

The practicality of the electrochemical CO₂ reduction technique depends on the development of cost-effective, robust, and highly selective catalysts. To achieve this goal, we have engineered self-supported 3D electrodes composed of Pd-Zn nanosheets (NSs) for CO₂ electrochemical reduction to CO with minimal Pd content. This innovative electrode with an increased surface area was created using an electrodeposition method employing a dynamic hydrogen bubble template. By precisely adjusting the Pd content, we improved the thickness, porosity, and surface area of the electrodes, resulting in a CO₂-to-CO selectivity reaching as high as 88.5 %, with an average of at least 80 % sustained over 10 hours. This remarkable improved activity can be attributed to the synergistic effects of an appropriate Pd/Zn atomic ratio as well as to the large surface area of nanosheets structures with rich edge active sites. Furthermore, to get around the limitations of CO₂ mass transfer, reactions were done at high pressures conditions ranging from 3 to 9.5 bar; this strategic approach yielded an outstanding partial current density of −304.6 mA cm⁻² for CO. These noteworthy findings establish concepts for constructing effective and earth-abundant CO-producing electrocatalysts.