Microstructure and densification of gas atomised Fe-Cr-B based alloy powder consolidated by spark plasma sintering

A. A. Sorour, R. R. Chromik, M. Brochu*

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

5 Scopus citations

Abstract

This paper is a study of microstructure and densification of a gas atomised Fe-45Cr-5.9B-2Si-0.1C (wt-%) alloy powder consolidated using the spark plasma sintering (SPS) process. The results showed that the fabricated alloy contained about 65 wt-%(Cr,Fe)2B plates and 1 wt-%(Cr,Fe)7C3precipitates dispersed in a 34 wt-% body centred cubic Fe based solid solution matrix containing Cr and Si. The powder was fully densified with solid state sintering for a short period of time (<10 min). After sintering, the phases did not transform, and the fraction, shape and aspect ratio of (Cr,Fe)2B did not change. In addition, we adapted the known SPS constitutive densification model from Olevsky and Froyen to include a microstructure factor describing deformation of a metal matrix composite powder. The model was in reasonable agreement with the experimental results.

Original languageEnglish
Pages (from-to)20-29
Number of pages10
JournalPowder Metallurgy
Volume58
Issue number1
DOIs
StatePublished - 1 Mar 2015
Externally publishedYes

Bibliographical note

Publisher Copyright:
© 2015 Institute of Materials, Minerals and Mining Published by Maney on behalf of the Institute.

Keywords

  • Densification modelling
  • Electron microscopy
  • Fe-Cr-B alloy
  • Metal matrix composite
  • SPS

ASJC Scopus subject areas

  • Ceramics and Composites
  • Condensed Matter Physics
  • Mechanics of Materials
  • Metals and Alloys
  • Materials Chemistry

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