Interface Engineering Induced by Low Ru Doping in Ni/Co@NC Derived from Ni-ZIF-67 for Enhanced Electrocatalytic Overall Water Splitting

Electrochemical water splitting is a promising approach for hydrogen evolution reactions (HER); however, the oxygen evolution reaction (OER) remains a major bottleneck due to its high energy requirements. High-performance electrocatalysts capable of facilitating HER, OER, and overall water splitting (OWS) are highly needed to improve OER kinetics. In this work, we synthesized a trimetallic heterostructure of Ru, Ni, and Co incorporated into N-doped carbon (denoted as Ru/Ni/Co@NC) by first synthesizing Ni/Co@NC from Ni-ZIF-67 polyhedrons via high-temperature carbonization, followed by Ru doping using the galvanic replacement method. Benefiting from increased active surface sites, modulated electronic structure, and enhanced interfacial synergistic effects, Ru/Ni/Co@NC exhibited exceptional electrocatalytic performance for both HER and OER processes. The optimized Ru/Ni/Co@NC catalyst, with a minimal Ru mass ratio of ∼2.07%, demonstrated significantly low overpotential values of 34 mV for HER and 174 mV for OER at a current density of 10 mA/cm² with corresponding Tafel slope values of 33.42 and 34.39 mV/dec, respectively. Further, the optimized catalyst was loaded onto carbon paper and used as anode and cathode materials for alkaline water splitting. Interestingly, a low cell voltage of just 1.44 V was obtained. The enhanced electrolytic performance was further elaborated by density functional theory (DFT) calculations, which confirmed that Ru doping in Ni/Co introduced additional active sites for H*, enhancing adsorption/desorption abilities for HER (ΔG_H* = −0.30 eV), lowering water dissociation barrier (ΔG_b = 0.49 eV) and reducing the energy barrier for the rate-determining step of OER (O* → OOH*) to 1.62 eV in an alkaline environment. These findings reflect the significant potential of ZIF-67-based catalysts in energy conversion and storage applications.