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Interface-engineered PBA-derived Cu/Co/Fe oxide heterostructures for d-band-center-regulated ampere-level tandem nitrate-to-ammonia electrosynthesis

  • Zhihao Lei
  • , Shuai Qi
  • , Yashuai Pang
  • , Chao Liu
  • , Heran Geng
  • , Guozhan Yang
  • , Yan Hu
  • , Xiangwei Zhang
  • , Yuman Zhou
  • , Shanjiang Wang
  • , Maosong Liu*
  • , Wenjia Li*
  • , Xun Geng
  • , Shujuan Huang
  • , Xinwei Guan*
  • , Liang Qiao
  • , Jiabao Yi*
  • *Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

Abstract

Electrochemical nitrate reduction reaction (NO3RR) offers a sustainable route for ammonia production while simultaneously mitigating nitrate pollution. However, the simultaneous realization of near-unity selectivity and industrially relevant current density remains challenging because it requires precise regulation of multistep intermediate conversion and interfacial electronic structure. Here, we report a family of Prussian blue analogue-derived Cu/Co/Fe oxide heterostructures as compositionally programmable hybrid materials for high-rate nitrate-to-ammonia electrosynthesis. By tuning the Cu/Co ratio, the heterointerface coupling and associated d-band-center modulation can be rationally regulated to optimize *NOx adsorption and sequential hydrogenation. Among them, the Cu1Co1FeO catalyst demonstrates exceptional performance, achieving a Faradaic efficiency toward NH3 of 99.1%, a yield rate of 0.89 mmol h− 1 cm− 2 at − 0.25 V vs. RHE, while sustaining stable operation for 90 h at 2 A cm− 2. Operando Raman and FTIR spectroscopy reveal the dynamic evolution of surface Cu–OH and Co(OH)2 interfacial species under working conditions, which synergistically promote NO3 activation and *NO2 hydrogenation, respectively. Density-functional-theory calculations further indicate that heterostructure coupling together with Co incorporation shifts the d-band center to an optimal regime, balancing *NOx adsorption, lowering the barrier for nitrate reduction, and suppressing poisoning and competitive hydrogen evolution under high-flux operation. This work establishes a structure-property-performance relationship for Cu–Co cooperative catalysis in multicomponent oxide heterostructures and highlights PBA-derived hybrid materials as a scalable platform for interface-engineered electrocatalysis and sustainable ammonia synthesis under industrially relevant current-density regime.

Original languageEnglish
Article number358
JournalAdvanced Composites and Hybrid Materials
Volume9
Issue number4
DOIs
StatePublished - Aug 2026

Bibliographical note

Publisher Copyright:
© The Author(s) 2026.

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

  1. SDG 3 - Good Health and Well-being
    SDG 3 Good Health and Well-being
  2. SDG 7 - Affordable and Clean Energy
    SDG 7 Affordable and Clean Energy
  3. SDG 17 - Partnerships for the Goals
    SDG 17 Partnerships for the Goals

Keywords

  • D-band-center modulation
  • Hybrid oxide heterostructures
  • Interface engineering
  • Nitrate-to-ammonia electrosynthesis
  • Prussian blue analogues
  • Tandem catalysis

ASJC Scopus subject areas

  • Ceramics and Composites
  • Materials Science (miscellaneous)
  • Polymers and Plastics
  • Materials Chemistry

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