Improving carbonate rock hardness by consolidating additives to sustain long term fracture conductivity

Fracture conductivity is a fracture's capacity to deliver fluids from the hydrocarbon reservoir to the wellbore. Sustaining long-term fracture conductivity results in better well productivity and reserve recovery. Harder rocks tend to sustain conductivity better than do weak and ductile rocks because they are less likely to suffer from proppant embedment and the crushing and creeping of asperities. This study shows that the hardness of carbonate rocks can be improved significantly when they are treated with carbonate-consolidating chemicals. Ideally, this should be done without damaging the matrix permeability. This research tested the capacity of microemulsion, calcium hydroxide (Ca(OH)₂) nanoparticles, and tetraethyl orthosilicate (TEOS) to consolidate carbonate rocks. These are all believed to improve rock hardness by enhancing carbonate grain attachment. The treatments were applied to cores and slabs of Mississippian Indiana limestone and permo-carboniferous Khuff carbonate rocks. These chemicals were tested by either impregnation or complete immersion of the rock sample in a solution. SEM, X-ray fluorescence, porosity, permeability, and rock hardness were all measured before after the treatment. It was observed that the rock surface Young's modulus could be improved by 10%–38%. Matrix permeability was reduced by 50% when Ca(OH)₂ nanoparticles were tested. Nevertheless, the TEOS improved the carbonate rock's hardness and permeability 18% and 44%, respectively. A modeling study has also been provided to explain the impact of fractured rock strengthening on productivity improvement.