Heat recovery of multistage circulated permeate gap membrane distillation for energy-efficient water production

Addressing the challenges of energy efficiency in the desalination industry, this study proposed an energy-efficient water desalination system, focusing on the novel innovative approach of gap water circulation in permeate gap membrane distillation (PGMD) systems. A counterflow multistage is considered and analyzed using combined heat-mass transfer modeling. In comparison to conventional PGMD configurations, the introduction of gap water circulation has visibly emerged to increase water productivity while decreasing energy consumption. This research systematically explored the impact of this innovation, employing a comprehensive methodology that includes modifying flow chamber configurations and analyzing operational parameters. The study was performed at different seawater intake flow rates, intake temperature, feed injection temperature, and different number of stages. It was found that increasing the number of stages in the counterflow configuration presented better energy efficiency and higher feed recovery ratios at different conditions. A remarkable reduction in Specific Thermal Energy Consumption (STEC) to 92 kWh/m³, coupled with a notable increase in flux values reaching 28 kg/m².hr for the alternative modules due to the intensified turbulence and mixing. The study demonstrated the potential of gap water circulation in significantly enhancing the energy efficiency and productivity of MD systems compared to conventional PGMD systems.