Force based model for automated surface roughness prediction in slot milling

  • A. Sarhan*
  • , A. A. Nasr
  • , R. M. El-Zahry
  • *Corresponding author for this work

Research output: Contribution to conferencePaperpeer-review

Abstract

Interrelationships between cutting force harmonics variation and tool wear in slot-milling were constructed. Computer simulations were constructed to determine the effect of flank wear on the cutting force harmonics and it was verified through cutting tests. Monitoring strategy using the cutting force harmonic magnitude as indicator of the tool flank wear was developed and verified experimentally. From the analysis of the results, the relations between the cutting force first harmonic and surface roughness first harmonic of the surface roughness were used to establish the proposed force based model to predict the surface roughness of the workpiece machined in slot-milling. Results showed that the force based model system for automated surface roughness prediction in slot milling is applicable.

Original languageEnglish
Pages31-47
Number of pages17
StatePublished - 2001
Externally publishedYes

ASJC Scopus subject areas

  • Modeling and Simulation
  • Mechanical Engineering
  • Computer Science Applications
  • Computer Graphics and Computer-Aided Design

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