Fabrication and characterization of rippled graphene/LDPE composites with enhanced hydrogen barrier properties

Hydrogen plays a pivotal role as a sustainable energy carrier, but the cost-effective and efficient production of gas barrier materials for hydrogen storage still poses a considerable challenge. In this research, we investigate the hydrogen barrier properties of nanocomposites based on low-density polyethylene (LDPE) filled with varying concentrations (0–5 wt%) of rippled graphene. The low-density polyethylene rippled graphene (LPRG) nanocomposites were prepared by drop-casting a suspension of graphene with LDPE dissolved in Toluene, which resulted in a uniform dispersion of rippled graphene within the LDPE matrix. Mechanical testing revealed notable improvements in tensile strength (+40%) and Young's modulus (+120%), confirming the reinforcing effect of rippled graphene in the polymer matrix. Results from the thermogravimetric analysis showed that the addition of rippled graphene significantly increased the thermal stability of the material, reporting an increase of 77 °C in the thermal degradation temperature at a nanofiller loading of 1 wt%. Additionally, the incorporation of rippled graphene in the composite improved the thermal conductivity by 161 %. Moreover, it resulted in an electrically percolated network at a critical nanofiller loading of 1 wt%, contributing to enhanced electrostatic discharge safety. Finally, gas permeability tests unveiled a 50% reduction in hydrogen permeability of LPRG with graphene content of 5 wt% compared to pristine LDPE, making graphene/LDPE composites a superior choice for sustainable and efficient hydrogen storage applications.