Experimental and numerical analysis of TiAlN coated tool for varying cutting speeds using DEFORM-3D

Ananya Moharana; Atharv Bhangale; S. S. Rajput; S. Gangopadhyay

doi:10.1063/5.0184887

Experimental and numerical analysis of TiAlN coated tool for varying cutting speeds using DEFORM-3D

Ananya Moharana
, Atharv Bhangale
, S. S. Rajput
, S. Gangopadhyay^*

^*Corresponding author for this work

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

Abstract

The following paper aims to provide a detailed analysis of the effect of different cutting speeds in the face milling of AISI 1045 steel using coated tool. Simulations would aid in solving problems associated with experiments, leading to reduced costs and risks. DEFORM 3D is a commercially used simulation software capable of implementing machining simulations using the theory of finite element modelling. A conventional DEFORM 3D milling model has been prepared for the analysis of cutting forces and chip formation and the simulation has been carried out for two conditions. The temperature and force parameters were analyzed after carrying out the experiment and simulation under the influence of different machining and environmental conditions. The results of the simulation revealed that the predicted values of FEA possess good accuracy.

Original language	English
Title of host publication	AIP Conference Proceedings
Editors	Ajit Kumar Parwani, P.L. Ramkumar, Kumar Abhishek, Dileep Kumar Gupta, Saurabh Kumar Yadav
Publisher	American Institute of Physics Inc.
Edition	1
ISBN (Electronic)	9780735447806
DOIs	https://doi.org/10.1063/5.0184887
State	Published - 5 Jan 2024
Externally published	Yes
Event	4th International Conference on Recent Advances in Mechanical Infrastructure, ICRAM 2022 - Ahmedabad, India Duration: 16 Dec 2022 → 18 Dec 2022

Publication series

Name	AIP Conference Proceedings
Number	1
Volume	2960
ISSN (Print)	0094-243X
ISSN (Electronic)	1551-7616

Conference

Conference	4th International Conference on Recent Advances in Mechanical Infrastructure, ICRAM 2022
Country/Territory	India
City	Ahmedabad
Period	16/12/22 → 18/12/22

Bibliographical note

Publisher Copyright:
© 2024 Author(s).

Keywords

DEFORM 3D
Face milling
Finite Element Analysis
Force and Temperature Analysis
TiAlN

ASJC Scopus subject areas

General Physics and Astronomy

Access to Document

10.1063/5.0184887

Cite this

Moharana, A., Bhangale, A., Rajput, S. S., & Gangopadhyay, S. (2024). Experimental and numerical analysis of TiAlN coated tool for varying cutting speeds using DEFORM-3D. In A. K. Parwani, P. L. Ramkumar, K. Abhishek, D. K. Gupta, & S. K. Yadav (Eds.), AIP Conference Proceedings (1 ed.). Article 030011 (AIP Conference Proceedings; Vol. 2960, No. 1). American Institute of Physics Inc.. https://doi.org/10.1063/5.0184887

Moharana, Ananya ; Bhangale, Atharv ; Rajput, S. S. et al. / Experimental and numerical analysis of TiAlN coated tool for varying cutting speeds using DEFORM-3D. AIP Conference Proceedings. editor / Ajit Kumar Parwani ; P.L. Ramkumar ; Kumar Abhishek ; Dileep Kumar Gupta ; Saurabh Kumar Yadav. 1. ed. American Institute of Physics Inc., 2024. (AIP Conference Proceedings; 1).

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title = "Experimental and numerical analysis of TiAlN coated tool for varying cutting speeds using DEFORM-3D",

abstract = "The following paper aims to provide a detailed analysis of the effect of different cutting speeds in the face milling of AISI 1045 steel using coated tool. Simulations would aid in solving problems associated with experiments, leading to reduced costs and risks. DEFORM 3D is a commercially used simulation software capable of implementing machining simulations using the theory of finite element modelling. A conventional DEFORM 3D milling model has been prepared for the analysis of cutting forces and chip formation and the simulation has been carried out for two conditions. The temperature and force parameters were analyzed after carrying out the experiment and simulation under the influence of different machining and environmental conditions. The results of the simulation revealed that the predicted values of FEA possess good accuracy.",

keywords = "DEFORM 3D, Face milling, Finite Element Analysis, Force and Temperature Analysis, TiAlN",

author = "Ananya Moharana and Atharv Bhangale and Rajput, \{S. S.\} and S. Gangopadhyay",

note = "Publisher Copyright: {\textcopyright} 2024 Author(s).; 4th International Conference on Recent Advances in Mechanical Infrastructure, ICRAM 2022 ; Conference date: 16-12-2022 Through 18-12-2022",

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publisher = "American Institute of Physics Inc.",

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Moharana, A, Bhangale, A, Rajput, SS & Gangopadhyay, S 2024, Experimental and numerical analysis of TiAlN coated tool for varying cutting speeds using DEFORM-3D. in AK Parwani, PL Ramkumar, K Abhishek, DK Gupta & SK Yadav (eds), AIP Conference Proceedings. 1 edn, 030011, AIP Conference Proceedings, no. 1, vol. 2960, American Institute of Physics Inc., 4th International Conference on Recent Advances in Mechanical Infrastructure, ICRAM 2022, Ahmedabad, India, 16/12/22. https://doi.org/10.1063/5.0184887

Experimental and numerical analysis of TiAlN coated tool for varying cutting speeds using DEFORM-3D. / Moharana, Ananya; Bhangale, Atharv; Rajput, S. S. et al.
AIP Conference Proceedings. ed. / Ajit Kumar Parwani; P.L. Ramkumar; Kumar Abhishek; Dileep Kumar Gupta; Saurabh Kumar Yadav. 1. ed. American Institute of Physics Inc., 2024. 030011 (AIP Conference Proceedings; Vol. 2960, No. 1).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

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T1 - Experimental and numerical analysis of TiAlN coated tool for varying cutting speeds using DEFORM-3D

AU - Moharana, Ananya

AU - Bhangale, Atharv

AU - Rajput, S. S.

AU - Gangopadhyay, S.

PY - 2024/1/5

Y1 - 2024/1/5

N2 - The following paper aims to provide a detailed analysis of the effect of different cutting speeds in the face milling of AISI 1045 steel using coated tool. Simulations would aid in solving problems associated with experiments, leading to reduced costs and risks. DEFORM 3D is a commercially used simulation software capable of implementing machining simulations using the theory of finite element modelling. A conventional DEFORM 3D milling model has been prepared for the analysis of cutting forces and chip formation and the simulation has been carried out for two conditions. The temperature and force parameters were analyzed after carrying out the experiment and simulation under the influence of different machining and environmental conditions. The results of the simulation revealed that the predicted values of FEA possess good accuracy.

AB - The following paper aims to provide a detailed analysis of the effect of different cutting speeds in the face milling of AISI 1045 steel using coated tool. Simulations would aid in solving problems associated with experiments, leading to reduced costs and risks. DEFORM 3D is a commercially used simulation software capable of implementing machining simulations using the theory of finite element modelling. A conventional DEFORM 3D milling model has been prepared for the analysis of cutting forces and chip formation and the simulation has been carried out for two conditions. The temperature and force parameters were analyzed after carrying out the experiment and simulation under the influence of different machining and environmental conditions. The results of the simulation revealed that the predicted values of FEA possess good accuracy.

KW - DEFORM 3D

KW - Face milling

KW - Finite Element Analysis

KW - Force and Temperature Analysis

KW - TiAlN

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AN - SCOPUS:85182581973

T3 - AIP Conference Proceedings

BT - AIP Conference Proceedings

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A2 - Ramkumar, P.L.

A2 - Abhishek, Kumar

A2 - Gupta, Dileep Kumar

A2 - Yadav, Saurabh Kumar

PB - American Institute of Physics Inc.

T2 - 4th International Conference on Recent Advances in Mechanical Infrastructure, ICRAM 2022

Y2 - 16 December 2022 through 18 December 2022

ER -

Experimental and numerical analysis of TiAlN coated tool for varying cutting speeds using DEFORM-3D

Abstract

Publication series

Conference

Bibliographical note

Keywords

ASJC Scopus subject areas

Access to Document

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Cite this