Examine the Wear Mechanisms of the Well Drilling Casing Under the Effect of the Radial and Tangential Loads.

Abdullah Al-Ibrahim, Omer Osman, Necar Merah*, Saud Alsaghir, Amjad Alshaarawi, Meshari Alshalan

*Corresponding author for this work

Research output: Contribution to journalConference articlepeer-review

Abstract

In gas and oil drilling operations, casing wear is an important factor to consider in the life of the casings and many methods are proposed for the prediction of wear damage. Failure to accurately estimate casing wear could lead to collapse, burst, lost circulation, and several other complexities. The most important parameters that affect wear and result in different wear mechanisms are the sizes of the casing, the grade of the pipe, drill-pipe size, hard banding material, base type of fluid, side loads, penetration rate, and pipe rotation speed. The present work is focused on the effects of the combination of rotation and translation on the wear mechanisms of three different casing materials P110, L80, and SM2535 under an oil-based lubricant. The experimental work considers two side loads 1000N and 1400N, a rotational speed of 115rpm, and a rate of penetration (ROP) of 2.5mm/s. The worn casing surfaces are analyzed by Digital Microscopy and Scanning Electron Microscope (SEM). The results showed that, for all tree materials, the dominant wear mechanism under rotation only was circumferential abrasion with solid particles from the lubricant. While the combination of rotation with ROP caused circumferential and axial abrasive wear with the presence of deep grooves and delamination. It must be mentioned that more damage was observed for casing pipes made of SM2535.

Original languageEnglish
Pages (from-to)426-436
Number of pages11
JournalProcedia Structural Integrity
Volume47
DOIs
StatePublished - 2023
Event27th International Conference on Fracture and Structural Integrity, IGF 2023 - Hybrid, Rome, Italy
Duration: 1 Feb 2023 → …

Bibliographical note

Publisher Copyright:
© 2023 Elsevier B.V.. All rights reserved.

Keywords

  • Casing wear
  • P110 steel
  • contact load
  • penetration rate
  • tool joint
  • wear mechanisms

ASJC Scopus subject areas

  • Civil and Structural Engineering
  • General Materials Science
  • Mechanics of Materials
  • Mechanical Engineering

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