Enabling Quadruple-D Compensation Coil Integration for Efficient Power Transfer to Receiver in Wireless Power Transfer Systems for EV Charging

Wireless power transfer (WPT) presents a promising approach for charging electric vehicles (EVs), offering increased convenience, reliability, and safety for EV customers. Recently, the incorporation of multiple coil structures in wireless charging systems has addressed various operational challenges, enhanced power transfer, and provided a scalable solution for EVs. However, cross-coupling issues and space limitation problems arise when multiple coils are introduced to the WPT system. In this article, a novel integrated compact coupler is proposed, including two naturally decoupled coils on the transmitter side, while both are coupled with the receiver coil to improve the power transfer capability of the system. ANSYS Maxwell is employed to simulate the proposed coupler and evaluate its performance under misalignment operations. The proposed wireless charging system inherently detects misalignment direction based on the variation of output voltage with respect to x-misalignment. As a result, the experimental prototype of the designed wireless WPT system presents a peak efficiency of 97.08% at 1.147-kW output power for an air gap of 120 mm under fully aligned condition. Additionally, the designed compensation coil can transfer power of 243.76-W under fully aligned condition and increases reliability in power transfer during misalignment operations.