Effect of precursor size on the structure and mechanical properties of calcium-stabilized sialon/cubic boron nitride nanocomposites

Bilal Anjum Ahmed, Abbas Saeed Hakeem*, Tahar Laoui, Raja Muhammad Awais Khan, Moath Mohammad Al Malki, Anwar Ul-Hamid, Fazal Ahmad Khalid, Nabi Bakhsh

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

27 Scopus citations

Abstract

Calcium-stabilized alpha-sialon ceramics reinforced with cubic boron nitride (cBN) particles were synthesized using spark plasma sintering. The effects of the size of alpha-sialon precursor particle and the influence of the amount of cBN reinforcement on the physical, structural and mechanical characteristics of the composites were studied. Synthesis of the composites at 1500 °C with a holding time of 30 min resulted in densified composites. CBN-reinforced alpha-sialon composites synthesized via probe sonication showed particle sizes between 200 nm and 450 nm and showed significantly better mechanical properties than did the unreinforced sialon. A Vickers hardness (HV10) value of as high as 24.0 GPa was measured for this reinforced sialon, as compared to a value of 21.6 GPa for the pure alpha sialon. However, a phase transformation from alpha to beta sialon was observed when using high energy ball milling process condition, where the size of the alpha-forming precursors was decreased to about 100 nm. This phase transformation was accompanied by a simultaneous cubic-to-hexagonal boron nitride phase transformation.

Original languageEnglish
Pages (from-to)836-843
Number of pages8
JournalJournal of Alloys and Compounds
Volume728
DOIs
StatePublished - 2017

Bibliographical note

Funding Information:
The authors would like to acknowledge the support provided by King Abdulaziz City for Science and Technology (KACST) through Science & Technology Unit at King Fahd University of Petroleum & Minerals ( KFUPM ) for funding this work through project No. 13-NAN1700-04 as part of National Science, Technology and Innovation Plan.

Publisher Copyright:
© 2017

Keywords

  • Ceramics
  • Composite materials
  • High-energy ball milling
  • Phase transformation
  • Sialon
  • Spark plasma sintering

ASJC Scopus subject areas

  • Mechanics of Materials
  • Mechanical Engineering
  • Metals and Alloys
  • Materials Chemistry

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