Effect of high surface area mesoporous silica fillers (MCF and SBA-15) on solid state polymerization of PET

In the current study the effect of different mesoporous silica particles like MCF and SBA-15 on the solid state polymerization (SSP) of poly(ethylene terephthalate) (PET) was investigated. PET nanocomposites containing 1 and 2.5 wt% SBA-15 silica (average pore diameter 4.7 nm) and MCF silica (average pore diameter 14.2 nm) have been prepared by in-situ polymerization. All nanocomposites have been characterized using FTIR spectroscopy, X-ray diffraction (XRD), thermogravimetric analysis (TGA) and scanning electron microscopy (SEM). SSP was conducted at 220, 230 and 240 °C for 1, 2, 3 and 4 h under vacuum. Intrinsic viscosity (IV) measurements after solid-state polymerization of nanocomposites revealed that PET/SBA-15 nanocomposites exhibited lower IV increase compared to neat PET, while the opposite was observed for PET/MCF nanocomposites, especially for 1 wt% MCF content. A simple kinetic model was employed to predict the time evolution of IV, as well as the carboxyl and hydroxyl content during SSP at different temperatures and reaction times.