Development of high-severity FCC process: An overview

Yuichiro Fujiyama*, M. H. Al-Tayyar, C. F. Dean, Abdullah Aitani, Syed H.H. Redhwi

*Corresponding author for this work

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

High-Severity Fluid catalytic cracking (HS-FCC) is a new process for the conversion of heavy oils into lighter hydrocarbon products and petrochemical feedstocks. Research teams from Japan and Saudi Arabia are jointly developing this technology. The HS-FCC process combines mechanical modifications to conventional FCC with changes in process variables and catalyst formulations. The process consists of two interconnected gas-solid fluidized bed reactors: the downer reactor and the regenerator reactor. The main operating regime of the process is a special down-flow reactor system, high reaction temperature, short contact time, and high catalyst/oil ratio. The process has been successfully tested in a 30 bbl/day demonstration plant at a site in Saudi Aramco's Ras Tanura refinery. As with most reactor designs involving competing reactions and secondary product degradation, there is a concern over catalyst-feed contacting, back-mixing, and control of the reaction time and temperature. The paper highlights the results obtained from the demonstration plant and summarizes the efforts to further develop and commercialize the HS-FCC technology.

Original languageEnglish
Title of host publicationAbstracts of Papers - 232nd American Chemical Society Meeting and Exposition
StatePublished - 2006

Publication series

NameACS National Meeting Book of Abstracts
Volume232
ISSN (Print)0065-7727

ASJC Scopus subject areas

  • General Chemistry
  • General Chemical Engineering

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