Development of a single-phase Ca-α-SiAlON ceramic from nanosized precursors using spark plasma sintering

Raja Muhammad Awais Khan, Moath Mohammad Al Malki, Abbas Saeed Hakeem*, Muhammad Ali Ehsan, Tahar Laoui

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

22 Scopus citations

Abstract

Nitrogen-rich Ca-α-SiAlON ceramics were synthesized using nanosized precursors via spark plasma sintering process for various holding times (10, 20, 30 min) at relatively low temperatures of 1500 °C and 1600 °C. The effects of the experimental conditions, namely sintering time and temperature, on the densification and mechanical properties of the processed α-SiAlON were investigated. All of the conditions yielded nearly completely densified ceramics. A remarkable combination of hardness and toughness was obtained for the samples at either sintering temperature; and these values were greatest after 30 min sintering time, with Vickers hardness values of 21.6 GPa and 20.5 GPa and fracture toughness values of 7.3 MPa√m and 9.7 MPa√m for sintering temperatures of 1500 °C and 1600 °C, respectively. The differences in the mechanical properties of these samples were related to differences in the phases formed during the sintering process.

Original languageEnglish
Pages (from-to)243-249
Number of pages7
JournalMaterials Science & Engineering A: Structural Materials: Properties, Microstructure and Processing
Volume673
DOIs
StatePublished - 15 Sep 2016

Bibliographical note

Publisher Copyright:
© 2016 Elsevier B.V.

Keywords

  • Mechanical properties
  • Nano-ceramics
  • SiAlON
  • Silicon nitride
  • Spark plasma sintering

ASJC Scopus subject areas

  • General Materials Science
  • Condensed Matter Physics
  • Mechanics of Materials
  • Mechanical Engineering

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