Carbon Nanostructures Based Mechanically Robust Conducting Cotton Fabric for Improved Electromagnetic Interference Shielding

Herein, an intelligent cotton fabric was fabricated using a non-ionic surfactant based macro structured carbonaceous coating through the ‘knife-over-roll’ technique. The developed novel fabric was tested as flexible, mechanically robust with prolonged chemical/moisture resistance. Various characterization techniques were thoroughly used to analyze the fabric. The as-prepared fabric shows an outstanding electromagnetic interference (EMI) shielding efficiency (SE) of about 21.5 dB even at the lowest possible coating thickness (0.20 mm) where the highest EMI SE of 30.8 dB is obtained at only 0.30 mm coating thickness over the X-band frequency range (8.2-12.4 GHz), possibly due to the three-dimensionally interconnected network structure of conducting carbon particles. The micro-computed tomography disclosed the porous architecture and “void-filler” arrangement within the fabrics. For the betterment of serviceability and practicability of the coated fabric, the water tolerance and contact angle studies were conducted. The relatively high contact angle than pure cotton fabric, and excellent water resistance after coating ensure improved endurance for external or industrial uses. Therefore, this proof-of-construct manifests commercialization of the developed fabric for multipurpose applications in a facile, less-hazardous and economical way.