Adaptive digital twin for product surface quality: supervisory controller for surface roughness control

Research output: Contribution to journalArticlepeer-review

8 Scopus citations

Abstract

For surface quality control, a digital twin model was created and tested. A prediction model with an embedded neuro-fuzzy adaptive inference engine calculates and compares the surface roughness with the required values by utilizing real-time inputs on process parameters, tool wear, acoustic emission, and force signals. Fuzzy logic controls create control commands to modify the machining variables and achieve an appropriate surface quality. Simulation results demonstrate that the developed DT system significantly reduces errors between desired and predicted surface roughness from 11 to 0.8% and effectively controls surface quality in CNC machining online. Graphical Abstract: (Figure presented.)

Original languageEnglish
Pages (from-to)2117-2130
Number of pages14
JournalInternational Journal of Advanced Manufacturing Technology
Volume135
Issue number5-6
DOIs
StatePublished - Nov 2024

Bibliographical note

Publisher Copyright:
© The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2024.

Keywords

  • Intelligent digital twin
  • Machining
  • Surface roughness

ASJC Scopus subject areas

  • Control and Systems Engineering
  • Software
  • Mechanical Engineering
  • Computer Science Applications
  • Industrial and Manufacturing Engineering

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