A review on internal corrosion of pipelines in the oil and gas industry due to hydrogen sulfide and the role of coatings as a solution

Ali Al Madan, Adel Hussein, Syed Sohail Akhtar*

*Corresponding author for this work

Research output: Contribution to journalReview articlepeer-review

8 Scopus citations

Abstract

This review paper explores the ongoing challenge of internal corrosion in oil and gas pipelines, specifically focusing on the damage caused by hydrogen sulfide (H2S). It highlights the superior performance of coating technologies such as chemical resistance, long-term durability, and resistance to high temperatures, including epoxy and other nonmetallic coatings, which effectively protect pipelines against H2S-induced corrosion. The review covers the practical application of coating technologies to improve pipeline durability and operational efficiency, beginning with an examination of the corrosive impact of H2S on pipelines. It reviews existing mitigation strategies, highlighting their advantages and limitations, and then analyzes nonmetallic coatings as a promising solution to H2S-induced corrosion. The paper demonstrates the benefits of these advanced coatings. It concludes with a summary of key findings and provides industry recommendations for selecting and implementing effective coating technologies, alongside suggestions for future research in this field.

Original languageEnglish
Pages (from-to)189-208
Number of pages20
JournalCorrosion Reviews
Volume43
Issue number2
DOIs
StatePublished - 1 Apr 2025

Bibliographical note

Publisher Copyright:
© 2025 the author(s).

Keywords

  • coating technologies
  • corrosion mitigation
  • hydrogen sulfide
  • internal corrosion
  • pipelines
  • sustainable industrialization

ASJC Scopus subject areas

  • General Chemistry
  • General Chemical Engineering
  • General Materials Science

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