A mathematical model for optimal turnaround maintenance planning and scheduling for a network of plants in process industry supply chain

Turnaround (TAM) is a periodic maintenance in which plants are shutdown to conduct inspections, repairs, preventive maintenance and overhauls. The shutdown periods range from three to four weeks and prolonging this period is expensive and therefore requires effective planning. The primary purpose of this paper is to develop a mathematical programming model to coordinate and plan TAM for several plants in an integrated supply chain network. A secondary objective is to develop a heuristic algorithm for solving the model when the network has large number of plants. The model and the algorithm are developed, tested and applied on a case study petrochemical supply chain. The exact algorithm takes 8.3 times the time of the heuristic. In addition the heuristic algorithm provides near optimal solution in much shorter time. The developed model provides a tool to plan TAM for several plants in an integrated supply in an optimal fashion.