A feasibility study of various joining techniques for three-dimensional printed polylactic acid and wood-reinforced polylactic acid biocomposite

  • Sabarinathan Palaniyappan*
  • , Narain Kumar Sivakumar
  • , Mahdi Bodaghi
  • , Madhan Kumar
  • , Mostafizur Rahaman
  • *Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

10 Scopus citations

Abstract

The current research assesses various joining techniques such as an adhesive bond, direct three-dimensional printing, and ultrasonic welding for dissimilar three-dimensional printed thermoplastics such as polylactic acid and wood-reinforced polylactic acid biocomposite. This study is the first of its kind to determine an effective technique for joining three-dimensional printed polylactic acid/wood-polylactic acid profiles. Mechanical responses such as lap shear strength and shore D hardness of the various joints are investigated and compared experimentally. The results highlight that 15%–17% higher shear strength can be obtained for ultrasonically welded joints compared with direct three-dimensional printing of polylactic acid and wood polylactic acid lap joints. The macroscopic investigation of the ultrasonic welded polymeric joint exhibits a good level of melting of polymers and wetting in the interface. This results in an inter-molecular diffusion of polymeric chains and entanglement of polymers under respective conditions.

Original languageEnglish
Pages (from-to)475-480
Number of pages6
JournalProceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications
Volume238
Issue number3
DOIs
StatePublished - Mar 2024
Externally publishedYes

Bibliographical note

Publisher Copyright:
© IMechE 2023.

Keywords

  • Three-dimensional printing
  • adhesion
  • biocomposites
  • polymers
  • ultrasonics
  • welding

ASJC Scopus subject areas

  • General Materials Science
  • Mechanical Engineering

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